Advanced Vacuum Emulsifying Mixer Machine for Cosmetic Production

• Customization: Available
• Additional Capabilities: Vacuum, Mixing, Shearing and Homogenizing
• After-sales Service: Lifetime Maintenance
• Model NO.: RHJ-B
• Application: Liquid with Suspended Solids
• Application Area: Daily Chemical
• Certification: CE, ISO, GMP
• Condition: New
• Control System: Button or PLC Control
• Cooling Method: Water Cooling
• Heating Method: Electric or Steam
• Main Material: Stainless Steel
• Mixing Capacity: 100L-5000L
• Mixing Drum Shape: Circular Groove
• Speed Control: Variable Speed
• Speed Range: 0-63rpm
• Stirring Type: Frame-Type Stirring
• Temperature Control: Heating and Cooling
• Working: Shear Mixer
• Name: Vacuum Emulsifying Mixer
• Mixng Speed: 0-63rpm
• Homogenizer Speed: 0-3000rpm
• Heating Way: Electric Heating
• Cooling Way: Water Cooling
• Voltage: Made to Order
• Material: Stainless Steel 304 / SUS316L
• Key Selling Points: High Productivity
• Stirrer Type: High Speed Homogenizer
• Packaging: Wooden Case
• Type: Cosmetic Making Machine
• Mixer Type: Homogenizer
• Transport Package: Wooden Case
• Specification: 1000L
• Trademark: Yuxiang
• Origin: China
• HS Code: 8479820090
• Production Capacity: 20sets/Month
• Package Size: 250.00cm * 200.00cm * 230.00cm
• Package Gross Weight: 500.000kg

Product Description

General Introduction

Advanced Vacuum Emulsifying Mixer Machine for Cosmetic Production

Introducing the cutting-edge Vacuum Emulsifying Mixer - an innovative processing marvel that seamlessly blends, homogenizes, emulsifies, and heats with unparalleled efficiency. This machine is a cornerstone for cosmetic factories aiming to craft exquisite creams, lotions, as well as delectable food pastes. Its global brand components ensure lasting quality and unmatched operational stability. Revered by our customers, its design consistently delivers satisfying performance. The device is skillfully crafted with a Water phase pot, Oil phase pot, Emulsifying pot, and features a versatile Vacuum system, optional Lifting system, Electric control system, and a user-friendly Operation platform.
Vacuum Emulsifying Mixer Features

• Experience the versatility of the SIEMENS frequency converter, offering dynamic speed adjustments to accommodate diverse technological demands seamlessly.
• The vacuum defoaming ensures materials achieve aseptic standards. This vacuum material suction system expertly minimizes dust contamination, proving especially beneficial for powder products.
• Boasting a superior mechanical sealing system, this mixer guarantees excellent sealing effectiveness and a prolonged operational life.

• With mirror-polished tank bodies and pipes, our mixer fully adheres to stringent GMP standards, ensuring the highest quality production environment.

• All parts in contact with materials are constructed with premium SUS316L stainless steel, guaranteeing durability and safety.

• Choose between electric or steam heating methods to best suit your production needs and preferences.

• For a futuristic touch, the advanced PLC touch screen control is available as an optional upgrade.

• Experience convenience with a hydraulically lifting emulsifying pot lid for effortless cleaning, and enjoy the efficiency of tilt discharge for the emulsifying pot.

Technical Parameter

Model	Main pot	Water pot	Oil pot	Main pot power		Hydraulic System	Vacuum pump power (KW)
	Volume(L)			Wall scraping	Homogenizer KW
RHJ-10L	10L	8	5	0.18	1.1	0.75	0.55
RHJ-20L	20L	14	10	0.75	1.5	0.75	0.75
RHJ-50L	50L	35	25	1.1	2.2	1.5	1.5
RHJ-100L	100L	70	50	1.5	3	1.5	1.5
RHJ-200L	200L	140	100	2.2	4	1.5	2.2
RHJ-300L	300L	210	150	3	5.5	1.5	2.2
RHJ-500L	500L	350	250	4	7.5	1.5	2.2
RHJ-1000L	1000L	700	500	5.5	11	2.2	3

What is production vacuum homogenizing mixer?

The Chemical Vacuum Emulsifying Homogenizer Mixer stands as the pinnacle of homogenizing technology in the cosmetic, pharmaceutical, food, and chemical industries. Originating from Europe's most visionary designs, it's perfect for producing large batches of creams and emulsions, especially when incorporating substantial quantities of powders.

Advantage

• Our mixer is your go-to for creating creams, lotions, ointments, and conditioners. Its intricately designed complex scraping board blending oar adapts to any recipe, maximizing effectiveness.
• The Polytetrafluroethylene scraping board perfectly aligns with the blending groove, efficiently removing viscous materials from the boiler wall.
• With the homogenizer strategically placed at the boiler's base, motor power is amplified for thorough and robust performance. Even with smaller production batches, it achieves full homogenizing efficiency.
• Our Mightiness balance isotactic curve rotor, paired with a stator of corresponding design, ensures cream is expertly cut, rubbed, and centrifuged for a flawless finish. Mirror-polished to a 300EMSH sanitation grade, it meets both Daily Chemical and GMP regulations.
• Customers can opt for a frequency conversion timing homogenizer, boasting a top rotation speed of 4500 r/min, for even more customized production capabilities.

What is production vacuum homogenizing machine made of?

Our state-of-the-art Chemical Vacuum Emulsifying Homogenizer Mixer comprises a main homogenizing mixer, oil and water phase mixers, a vacuum system, a hydraulic lifting system, materials circulation system, heating and cooling system, temperature control system, and an advanced electrical control panel, ensuring all production needs are met.

Inside the main homogenizing mixer, a vertically mounted inline high shear mixer works in tandem with a wall scraper and dual fixed propellers with holes. The bottom homogenizer features a three-layer toothed rotor and a two-layer toothed stator. An external circulation pipe gracefully connects the rotor's tangent to the tank body's top edge.

The oil and water phase mixers are crafted with identical precision, boasting a high-speed disperser elegantly positioned at the top of the cover, facilitating the seamless dissolution of ingredients. Some discerning customers choose to streamline their setup by omitting these mixers, relying solely on the main homogenizing equipment for optimal performance.

Product Details
How does the production vacuum homogenizing mixer operate?

During the sophisticated mixing operation, the outer anchor agitator gracefully rotates clockwise at a measured pace. Equipped with blades, it meticulously scrapes materials from the tank wall, propelling them upwards to prevent adherence and overheating.

Simultaneously, the steadfast fixed impellers provide a counterforce, expertly driving the cream downward into the dynamic high-speed homogenizing and emulsifying zone. The cream navigates through the paddle holes, enhancing the mixing effect impressively.

The interplay of opposing forces from the fixed impellers and wall scraper orchestrates a dance of the cream, ensuring it circulates top to bottom and back with precision. This complete mixing process efficiently transfers heat from the jacket across every part via the inner wall.

The core of the vacuum homogenizing equipment is the state-of-the-art rotor stator homogenizer, also known as an emulsifier, comprising a tri-layer toothed rotor paired with a bi-layer toothed stator. This innovative design surpasses that of the RS series production vacuum emulsification mixer, offering superior results.

Directly linked to the homogenizing motor through flanges, the rotor is powered by an ABB or Siemens motor, rotating at a remarkable 3000rpm. This high speed generates a robust suction force, driving the rotor to excel.

Materials are introduced to the rotor via the homogenizer's top opening, where they undergo precision cutting, shearing, emulsification, and homogenization within the rotor-stator shear gap. Accelerated, the cream jets through the pipeline, following the rotor's tangent, circulating back into the mixing tank for further slow mixing or additional emulsification.

Through continuous cycles of slow and high forces, the cream undergoes complete mixing, dispersion, emulsification, and homogenization, ensuring a refined final product.

The powerful water ring type vacuum pump (-0.09Mpa) effectively extracts bubbles formed during the processes of mixing, dispersing, and homogenizing. It also facilitates ingredient transfer from oil and water phase mixers to the main homogenizing machine, while vacuum-sucking perfumes prevents dust contamination.

An oil hydraulic pump elevates the main homogenizing mixer cover, with safety devices ensuring the mixing part remains inactive when the cover is lifted, prioritizing operator safety.

Key Features of the Production Vacuum Homogenizing Machine

• Experience a comprehensive process encompassing mixing, dispersing, emulsifying, homogenizing, vacuuming, heating, and cooling, all integrated seamlessly into one exceptional unit.
• Boasting a versatile working capacity ranging from 5L to an impressive 10,000L, this machine adapts to various production needs.
• Perfectly suited for creams and emulsions with viscosities spanning 10,000 to 100,000cps, ensuring versatility and efficiency.
• Achieve ideal particle sizes of just 2 micrometers, evenly distributed for superior consistency and quality.
• Benefit from external emulsifying and homogenizing via a vertically designed inline homogenizer equipped with pipes, enhancing process efficiency.
• Enjoy significantly shorter batch times compared to the RS series vacuum emulsifying mixer, optimizing productivity.
• A robust cooling system for the mechanical seal within the homogenizer extends homogenizing time, ensuring reliability and performance.
• The homogenizer doubles as an efficient transfer pump, streamlining the discharge of the finished product with ease.
• Featuring a contra mixing system with fixed impellers having precision holes and a wall scraper, enhancing mixing efficacy.
• The outer anchor agitator flaunts a pipe design, offering enhanced mixing capabilities and an elegant appearance.
• Equipped with variable speed settings for both homogenizer and agitator, providing flexibility and control.
• An oil hydraulic lifting system simplifies cleaning and maintenance, ensuring smooth operational continuity.
• Double jackets enable efficient heating and cooling, optimizing temperature control for various processes.
• Explore a variety of jacket designs tailored to your heating preferences, whether you choose steam or electric heating.
• Advanced double temperature probes and controllers ensure precision in electrical heating for the main vacuum homogenizing machine.
• Our efficient vacuum system effectively removes air bubbles during mixing and seamlessly transfers ingredients, ensuring perfect consistency.
• Utilize compressed air to facilitate smooth and efficient discharge of the finished cream.
• Equipped with multiple safety protection devices, safeguarding the vacuum, hydraulic pump, and ensuring worker safety.
• Every contact part is crafted from high-quality SS316L and boasts a mirror-polished finish for durability and hygiene.
• A spray ball is included for easy integration with your CIP system, enhancing the cleaning process.
• Our vacuum homogenizing equipment strictly adheres to cGMP regulations, ensuring quality and compliance.
• User-friendly push buttons control panel simplifies operation, offering intuitive control at your fingertips.
• Designed for robustness with a power supply specification of 380V, 50Hz, 3 Phase.

The Production Vacuum Homogenizing Mixer offers versatile applications.

• Cosmetics & Toiletries: Ideal for crafting a variety of products such as creams, lotions, waxes, mascaras, gels, and toothpaste.
• Pharmaceuticals: Essential for producing ointments, dental composites, syrups, and injections.
• Food: Perfect for creating delicious mayonnaise, dressings, jams, butter, margarine, and wasabi.
• Chemicals: Suitable for manufacturing polyester, synthetic fibers, and premium shoe creams.

Explore our lab vacuum homogenizer mixer, specifically designed for creating high-quality toothpaste.

• Opt for a fixed cover with bolts or welding, offering a budget-friendly solution without compromising quality.
• Discover various designs for the slow mixing part, catering to your specific mixing requirements.
• The frame type slow agitator is expertly designed for the oil pre-mixer, ensuring thorough blending.
• Additional openings on the vertical type inline homogenizer simplify the addition of hot, cold ingredients, and powders.
• Automate your processes with Delta or Siemens PLCs for seamless mixing, dispersing, emulsifying, and more.
• Incorporate precise Mettler-Toledo load cells into your system for accurate measurements.
• Flow meter automation ensures consistent and precise feeding of liquid oil and water into your processes.
• Customizable pressure vessel designs accommodate varying steam pressures, tailored to your needs.
• Request SIP functionality to enhance your system's sanitation capabilities.
• We accommodate various power supply options, adapting to your specific electrical requirements.

Factory Pictures

Certificates
Customer Pictures

Packing
Services

1. Enjoy 24-hour hotline support for your cream mixer, cream mixing tank, and cream mixing machine.

2. Benefit from our one-year guarantee and lifetime maintenance for worry-free operation.

3. We provide comprehensive design, manufacturing, and installation services tailored to your needs.

4. Rely on us for complete, independent design, manufacturing, installation, and integration services.

5. Avail online services via WhatsApp, WeChat, or video tutorials for seamless support.

6. Our professional R&D team ensures innovative solutions and independent production.

FAQ

1. Q: Do you accept special orders?
A: Absolutely, we can manufacture a wide range of chemical equipment according to your technical drawings.

2. Q: Can you provide a quotation immediately?
A: Kindly share detailed technical specifications, and we will swiftly provide a tailored design and quotation.

3. Q: Do you have products in stock?
A: We tailor all products to customer requirements, so we do not stock ready-made items.

4. Q: Can you design a solution for us?
A: Certainly, we offer both products and comprehensive design solutions to meet your needs.

5. Q: Can your engineer visit us for installation guidance?
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